Rigid-Flex Capabilities

MaterialFCCL (adhesive)Shengyi SF302: PI=0.5mil, 1mil, 2mil; Cu=0.5oz, 1oz
FCCL (adhesiveless)Shengyi SF056: PI=0.5mil, 1mil, 2mil; Cu=0.3oz, 0.5oz, 1oz
FCCL (adhesiveless)Panasonic R-F775: PI=1mil, 2mil, 3mil; Cu=0.5oz, 1oz, 2oz
FCCL (adhesiveless)Dupont AP: PI=1mil, 2mil, 3mil, 4mil; Cu=0.3oz/0.5oz/1oz/2oz
CoverlayShengyi SF302C: 0.5/5, 0.5/25, 1/0.5, 20/30
CoverlayTaiflex FHK: 10/25, 10/35
AdhesiveTaiflex: AD=10um, 25um, 40um
PI StiffenerShengyi SF302B: AD=25um, 40um
PI StiffenerTaiflex MHK: PI=2mil, 3mil, 5mil, 7mil
OthersDesign softwareCAM350, PROTEL, PADs, POWERPCB, AUTOCAD, GENESIS, ORCAD
Gerber formatRS-274-D, RS-274-X
Drill formatEXCELLON
Layer count2–26
Board thickness0.3–4.0mm
Board thickness tolerance (t ≤ 1.0mm)±10%
Board thickness tolerance (t ≥ 1.0mm)±10%
Min board size10mm × 15mm
Max board size400mm × 750mm
Impedance tolerance±10% (50Ω), ±8% (≤ 50Ω)
HDI1+N+1, 2+N+2
Warpage (%)0.7%
Width of strain relief1.2 ± 0.5mm
Min/Max impedance100Ω
Max test impedance100MΩ
Max test current200mA
Max test voltage500V
Inner layerMin. line width/spacing (1/2oz copper)3mil
Min. line width/spacing (1oz copper)3.5mil
Min. line width/spacing (2oz copper)5.0mil
Max. copper thickness3oz
Min distance avoid copper exposure8mil
DrillMin metal hole0.3mm
Max aspect ratio12:01
Min distance between PTH and conductors5mil (≤ 5 layers)
Min distance between PTH and conductors7mil (6–11 layers)
Min distance between PTH and conductors10mil (12–18 layers)
Laser blind hole4–6mil
Outer layerMin. line width/spacing (1/2oz copper)3.2mil
Min. line width/spacing (1oz copper)3.5mil
Min. line width/spacing (2oz copper)4.0mil
Min. line width/spacing (3oz copper)6.0mil
Min. line width/spacing (10um copper)9.0mil
Max. copper thickness5oz
Min distance avoid copper exposure8mil
Solder mask / Silk screenMin solder dam (base copper + 2oz)4mil (green), 6mil (solder dam on large copper)
Min solder dam (base copper + 2.0oz – 4.0oz)6mil (green), 8mil (on large copper)
Min legend space and height (12–18um copper)4/25mil
Min legend space and height (35um copper)5/30mil
Min legend space and height (40um copper)5/30mil
Min legend space and height (70um copper)6/35mil
Min distance between legend and pad6mil
Silk colorWhite, Yellow, Black
Min tolerance of NPTH±2mil (d≤0.2), ±2mil or ±2mil_(d)
Surface treatmentOSP0.1–0.3μm
Electrolytic Nickel Gold0.1–0.4μm
Gold thickness (ENEPIG)0.05–0.10μm
Nickel thickness (ENEPIG)3–8μm
Palladium thickness (ENEPIG)0.05–0.15μm
Gold thickness (Electrolytic Copper Gold Nickel)0.05–0.10μm
Nickel thickness (Electrolytic Copper Gold Nickel)2–3μm
RoutingLaser accuracy±0.05mm
Punch accuracy±0.10mm

Frequently Asked Questions

What manufacturing capabilities does your facility support?

We support full-process PCB and FPC manufacturing from prototyping to mass production, including multilayer boards (2–26 layers), HDI stack-ups (1+N+1 / 2+N+2), impedance-controlled circuits, high-temperature laminates, and ultra-fine line processing. Our equipment covers laser drilling, AOI, E-test, CNC routing, and automated surface-treatment lines to ensure efficient and stable output.

For inner layers, we achieve 3mil/3mil line width and spacing on 1/2 oz copper, and 5mil capability on 2 oz copper.
For outer layers, we support 3.2mil/3.2mil (1/2 oz) and up to 9mil for heavy-copper designs.
All fine circuits are verified using AOI and impedance tools to ensure stable production.

We provide mechanical drilling down to 0.3 mm, laser blind vias of 4–6 mil, and aspect ratio up to 12:1. Our multilayer capability supports stacked/microvias, buried vias, and staggered via structures suitable for HDI and mobile devices.

Yes. We offer ±10% impedance tolerance for standard 50Ω lines and ±8% for high-precision applications. Our engineering team reviews stack-ups, dielectric data, and copper roughness to ensure accurate signal performance in high-speed circuits.

We provide multiple finishes including OSP, ENIG, ENEPIG, Electrolytic Nickel-Gold, and selective gold. Gold thickness ranges from 0.05–0.10 μm, and nickel thickness from 3–8 μm, suitable for wire bonding, high-frequency circuits, and long-term reliability.

Every job undergoes strict IQC–IPQC–FQC–OQC inspection, including dielectric testing, solderability checks, flying-probe testing, impedance measurement, and automated optical inspection.
We are equipped with laser measurement tools that verify routing accuracy to ±0.05 mm.

We can produce single boards up to 400 mm × 750 mm, and flexible circuits sized for mobile, automotive, medical, and IoT applications. Minimum workable size is 10 mm × 15 mm, suitable for compact modules.

Rigid-Flex Capabilities

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